Tutorial on carving stone

Health and safety

http://www.hse.gov.uk/stonemasonry/

http://www.hse.gov.uk/msd/mac/index.htm

When I go to the artisan’s studios in Italy, I am always amazed to see the lack of PPE (Personal Protection Equipment) worn by people who work all day long with marble. Few goggles, masks and ear plugs or goggles are worn, which is a shame. I remember having seen an artisan with his whole face white, nostrils white and the rest, because I was using the angle grinder with virtually no protection. Some people don’t even use steel toe cap boots but sandals instead. Well, it is not a good example as every day, more people get injured because they don’t wear the correct PPE, the worst is to develop a long term illness associated to the arts practiced without consideration for the health and safety. The best way to deal with the risks associated with your art is to search for the health hazards of any product you are working with, so that you know what you are dealing with.

Stones

Most stones contain silica, which can result in a disease called silicosis. The silica or asbestos content varies from virtually none at all for some limestones and up 80% for granites. Sandstone, slate, soapstone and granite contain large amounts of free silica. Serpentine, soapstone and greenstones contain asbestos which is not better. Even marble and limestone stones contain certain amount of silica. Therefore, it is better to know about the seriouness of the danger prior to choosing a particular stone. Basically, I avoid all the most dangerous stones to work with. In this case, I remove completely the most hazardous substances and dusts, I still have to deal with marble, limestone and alabaster dust, but the protective gear is much lighter as well as less expensive to get.

Noise

Machineries create noise, dust and vibrations. All of these inconvenient have to be known and protections need to be worn otherwise, the consequences on you health could be irreversible. For the noise, ear plugs are not very effective, I prefer my ear defenders. Don’t buy the cheapest, their sound proofing is not very good, upgrade to a more efficient ear defender set. Check the specifications first. 

Dust

A good mask is supposed to protect your lungs against the finest dust, a whole range of masks is available. The data sheets should mention what the mask is used for. Goggles are also an important piece of kit to have to protect yourself from stone chippings and the dust. If you wear prescription glasses with your goggles, the mask, will build up with mist, good goggles need to have an anti-mist coating but sadly it is not a panacea.

 

Vibrations See http://www.hse.gov.uk/vibration/index.htm

Pneumatic and electric tools can create a high level of vibrations, and that needs to be controlled. The Vibration White Fingers (VWF) syndrome is caused by the loss of blood circulation in the fingers and the effects can be irreversible. The first signs appear when you feel some numbness or tickling in the fingers after you have worked over a long period of time without any proper PPE. That is the wake up call to stop working this way. Anti-vibration gloves exist, and I have tried some which were impossible to work with. I have found some padded gloves which were very good. When I work with my Cuturi hammer, I use these gloves and I try not to grasp firmly the tools so that most of the vibrations are not transmitted to my body. The recent regulations (UK regulations) indicate that we should not work for more that 20-30 minutes at a time or per day… Well, we can’t really work then!!! A fine balance has to be found to get a fair compromise between health and art. The Health And Safety Executive (HSE) indicated the latest directives in the UK, and can be found with the link: http://www.hse.gov.uk/pubns/misc112.pdf.

Miscellaneous

You need a good set of gloves to protect your hands. I use different types, depending of the type of work:

thick gloves when lifting stones, hammering and using the angle grinder.

thin gloves when using the riflers.

padded gloves with vibrating tools.

 

Mechanical/Manual handling. See http://www.hse.gov.uk/pubns/indg383.pdf and http://www.hse.gov.uk/msd/mac/index.htm

If possible, use as many mechanical means as possible to handle the sculptures and the blocks.

I have a few lifting machines every sculptor must have as well:

          A 100kg trolley for small stones

A 1tonne folding crane

          A wooden “A frame” which I have built but not used yet as I am waiting for a load of heavy stones to be delivered from a stone supplier. 

All these very useful “helpers” give me the flexibility to move my stones around without hand-lifting too much.

Don’t forget to watch your fingers and your feel when selecting or moving your stones, it’s so easy to squash a finger when the stone falls or slips that it is worth taking some extra care and taking your time to:

-prepare the area where the stone will go next, avoid any trip hazard at any cost

-wear your gloves & steel toe cap shoes

-assess the weight

-if it is heavier than 20kg, use other means for lifting i.e. a folding crane, a friend could help, don’t lift it on your own. A back is for life!

-grip it firmly and slowly

-keep your body as close as possible to your stone

-get use to know how your feet are positioned so that you won’t trip over another stone or get your foot twisted if the position is uncomfortable after the stone is lifted

-lift using your legs, not your back 

A lot of valuable information can be seen in the link http://www.hse.gov.uk/msd/mac/index.htm

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